Pelletising Industry Lubricants

SPECIALITY LUBRICANTS FOR PELLETISING INDUSTRIES

The Pelletising industry operates on a global scale and faces demanding manufacturing conditions, with little room for machine inefficiencies. Pelletising is essential for producing biofuel, animal feed, iron ore, and even for waste processing.  
 
Given that the process results in a wide range of products, including wood, food, and iron pellets, using the right lubricants and greases is crucial to meet stringent industry standards while ensuring compliance across multiple sectors. 
 
The pelletising process presents manufacturers with several key challenges in maintaining continuous operations and achieving efficient outcomes. The high-intensity applications used to produce pellets lead to increased energy consumption, rising operational costs, consistency issues with pellets, and complex regulatory requirements. 
 
Molyslip’s high-performance range of pelletising bearing greases helps manufacturers address these challenges by reducing energy consumption, minimising bearing replacements, cutting down on machine maintenance, and reducing downtime. All while maintaining compliance and operational efficiency.  
 
Molyslip offers a range of lubricating greases specially designed for the pelletising industry on bearings found across many pelletising applications: 

Wood Pellet Industry

Wood pellet manufacturing places immense pressure on machinery, particularly in pellet mills that operate continuously under high load. With tight profit margins, any inefficiencies can lead to significant financial losses, making operational efficiency crucial.

A primary challenge is the overworking of the bearings in the pellet mills. These bearings endure constant friction and heat as they support the rotating components during high-pressure pellet compression. The intense heat generated accelerates wear and tear, risking premature bearing failure.

Bearings that are not adequately lubricated are at even greater risk, as the excessive friction and stress can lead to breakdowns, unscheduled downtime, and costly repairs. This poses a significant challenge for manufacturers, as downtime directly impacts production and profitability.

To address these issues, high-performance lubricants and greases are essential. They reduce friction, dissipate heat, and protect the bearings from excessive wear. Proper lubrication prolongs equipment life, reduces maintenance costs, and helps maintain consistent, efficient production.

By using the right lubricants, manufacturers can ensure smooth operation, prevent unexpected failures, and optimise production output. In an industry where margins are narrow and downtime is costly, the right grease is vital to sustaining competitiveness and profitability.

Food Pellet Industry

The food pellet, also known as the ‘animal feed’, industry faces a range of operational challenges, including intense mechanical loads, high processing temperatures, and strict food safety regulations. Pelletising machinery operates under severe conditions that can lead to excessive wear, frequent maintenance, and the risk of product contamination—all of which can compromise production efficiency and regulatory compliance.

To overcome these issues, manufacturers rely on H1 food-grade lubricants that ensure both safety and performance. NSF-certified greases are essential for meeting stringent hygiene standards with incidental food contact while maintaining optimal machine function.

Food-grade pelletising bearing greases are engineered specifically to address these challenges. Designed for use in high-pressure, high-temperature environments, they offer outstanding lubrication that protects bearings from premature wear and failure. Their specialised formulations ensure they are safe for incidental contact with food, meeting the rigorous demands of food safety authorities.

By reducing maintenance frequency, extending equipment life, and minimising costly downtime, food-grade bearing greases not only ensures compliance but also improves overall operational reliability. For food pellet producers, effective lubrication is a critical solution that aligns safety with superior mechanical performance.

MOLYSLIP® PELLETISING INDUSTRY PRODUCTS

Arvina XK1

Arvina XK1 is a fully synthetic, high-temperature bearing grease specifically designed for the lubrication of rolling element bearings that are subjected to high thermal stresses. Arvina XK1 combines the excellent…
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