Molychain GT-260 Drives Efficiency and Delivers £4,000 Annual Savings

Introduction
Molychain GT-260, our leading manufacturing chain oil solution, has once again proven its exceptional performance by delivering remarkable cost savings and operational improvements. In this case study, we explore how GT-260 transformed the efficiency of a UK-based gas cylinder refurbishing factory, tackling their operational challenges head-on and achieving outstanding results.

Challenges

The gas cylinder refurbishment company faced persistent operational issues due to frequent chain breakages within their chain belts. These breakages resulted in:

• Frequent Downtime: Ongoing interruptions for repairs reduced overall productivity.
• Health and Safety Hazards: Improper lubrication led to excessive carbonation in the factory, causing unsafe working conditions for employees.
• Inadequate Lubrication: The competitor’s lubricant failed to adhere properly to the chain components, exacerbating wear and tear and increasing maintenance demands.

These challenges collectively hampered the factory’s efficiency, increased operational costs, and posed serious risks to employee well-being.

Solutions

Recognizing the customer’s need for a more reliable and effective lubrication solution, our expert team carried out an in-depth site evaluation. After assessing the factory’s specific requirements, Molychain GT-260 was recommended as the ideal lubricant for the following reasons:

1. Superior Adhesion: Unlike the competitor’s product, GT-260 forms a durable film that adheres effectively to chain components, even under high temperatures and demanding operational conditions.
2. Reduced Carbonation: The advanced formulation of GT-260 significantly minimizes the buildup of carbon deposits, improving the safety and cleanliness of the work environment.
3. Enhanced Durability: GT-260’s long-lasting properties ensure that lubrication intervals are extended, reducing the need for frequent reapplications.

Results

Since the introduction of Molychain GT-260, the refurbishment factory has seen transformational changes across several key metrics:

• Reduced Lubricant Consumption: Thanks to its superior adhesion and extended lifespan, GT-260 reduced the amount of lubricant required. This not only cut costs but also simplified inventory management.
• Cost Savings: The factory achieved annual savings of over £4,000, a direct result of fewer lubricant purchases and lower maintenance costs.
• Improved Safety Standards: By reducing carbon buildup, GT-260 significantly improved air quality and mitigated health and safety risks, ensuring a safer working environment.
• Increased Uptime: With reduced chain breakages and maintenance interruptions, the factory experienced a dramatic improvement in overall operational efficiency.

These outcomes not only addressed the company’s initial pain points but also delivered sustained value through improved reliability and lower long-term costs.

The Molychain Difference

Molychain GT-260 exemplifies our commitment to providing high-performance industrial solutions that go beyond expectations.

Molychain GT-260 is a fully synthetic oil specifically formulated to lubricate and protect chains operating at high temperatures. Molychain GT-260 is formulated from advanced synthetic ester base fluids combined with high performance, anti-oxidant and anti-wear additives to ensure excellent thermal stability while providing effective wear protection to chain components.

Molychain GT-260 is designed to maintain maximum fluidity as the lubricant ages ensuring a long standing protection and continued lubricant performance.

We also offer Molychain GT-260RZ, a formulation specially modified to favour a drier residue that helps to minimise particulate adhesion in dusty operating environments.

The case of the gas cylinder refurbishment factory highlights how our products:

• Enhance operational efficiency.
• Contribute to safer and more sustainable workplaces.
• Deliver measurable financial benefits.
• Outstanding resistance to thermo-oxidative degradation
• Excellent anti-wear properties
• Low volatility
• Capable of operating up to 260°C (285°C intermittently)

Whether you’re facing challenges with equipment reliability, safety standards, or cost control, the Molychain range of products offers a tailored solution to meet your needs.

Discover More

Discover how GT-260 and the entire Molychain product range can transform your operations. With innovative chain lubricants, industrial-grade lubricants, and anti-seize compounds, we’re here to optimize your performance and drive success.

Contact us today to explore solutions for your industry challenges.